As the demand for high-performance electric scooters continues to grow across Europe and North America, manufacturers are seeking reliable battery solutions that deliver greater power, longer range, and enhanced safety.
A leading electric scooter manufacturer approached CLF Battery to develop a custom 48V lithium battery pack capable of supporting powerful 2000W motors while maintaining excellent durability for off-road applications.
Customer Challenges
The customer required a battery solution that could:
- Support high-current discharge for rapid acceleration
- Deliver stable performance on rough terrain
- Provide multiple capacity options for different scooter models
- Ensure long battery life and high safety standards
- Reduce warranty claims and maintenance costs
Custom 48V Lithium Battery Solution
CLF Battery designed and manufactured a high-performance 48V electric scooter battery using premium lithium-ion cells.
Battery Specifications
| Item |
Specification |
| Nominal Voltage |
48V |
| Capacity Options |
15Ah / 20Ah / 25Ah |
| Cell Type |
DMEGC 18650 Li-ion Cells |
| Configuration |
13S6P / 13S8P / 13S10P |
| Continuous Discharge Current |
50A |
| Peak Discharge Current |
120A |
| Motor Compatibility |
Up to 2000W |
| Charging Connector |
XT90 |
| Discharge Connector |
Anderson |
| Protection |
Smart BMS + 120A Fuse |
| Application |
Off-Road Electric Scooters |
Key Advantages
High Power Output for 2000W Motors
With 50A continuous discharge and 120A peak current capability, the battery provides strong acceleration, smooth power delivery, and reliable hill-climbing performance.
Longer Riding Range
The battery is available in three capacity options:
- 48V 15Ah Battery Pack
- 48V 20Ah Battery Pack
- 48V 25Ah Battery Pack
This flexibility allows scooter manufacturers to offer different range options based on customer requirements.
Enhanced Safety Protection
The integrated Battery Management System (BMS) provides:
- Overcharge protection
- Over-discharge protection
- Over-current protection
- Short-circuit protection
- Cell balancing function
These features improve battery reliability and extend service life.
Rugged Design for Off-Road Conditions
The battery pack is reinforced with protective foam and industrial-grade PVC wrapping, helping absorb vibration and shock during off-road riding.
Project Results
After deployment, the customer achieved several improvements:
- Improved vehicle acceleration and climbing capability
- Increased riding range across multiple scooter models
- Lower battery-related warranty claims
- Higher customer satisfaction and product competitiveness
The battery solution has now been integrated into multiple electric scooter models for the European market.
Why Choose CLF Battery as Your Lithium Battery Manufacturer?
CLF Battery specializes in custom lithium battery solutions for electric mobility applications, including:
- Electric Scooters
- E-bikes
- Electric Motorcycles
- AGVs
- Energy Storage Systems
Our engineering team supports OEM and ODM projects from concept design to mass production.
Our Advantages
✔ Custom Battery Pack Design
✔ High-Quality Grade A Cells
✔ Smart BMS Integration
✔ Fast Sampling and Production
✔ OEM & ODM Service
✔ Global Export Experience
Looking for a Custom Lithium Battery Pack?
Whether you need a custom battery for electric scooters, CLF Battery can provide a tailored solution to meet your project requirements.
Contact us today to discuss your custom lithium battery project.
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